How to pass mechanical reasoning tests

A mechanical reasoning test is a measure of your ability to apply physical and mechanical concepts to solve a given problem.

They are used in the recruitment process for a variety of professions, including the armed forces, emergency services, engineering, and skilled trades such as plumbing. They may also be administered for production, manufacturing and technical roles.

As their application is so diverse, there is no set standard mechanical aptitude test. The format of your assessment and the questions within it will depend on the role for which you have applied.

That said, there are commonalities across the board. Questions are presented in the form of diagrams and illustrations, with one correct answer out of several multiple-choice options. Tests are also taken under strict time constraints.

A mechanical reasoning test differs somewhat from other psychometric assessments in that it does require a level of pre-existing knowledge. To help you prepare, we’ve outlined the most common question types below.

Levers

Questions relating to levers test your understanding of the relationship between input force and output force, and how this is used to gain a mechanical advantage.

You’ll be shown a diagram of a lever: a bar balanced or leaning on a fixed point called a fulcrum. Placed on the bar will be one or more weights, and you’ll need to calculate the force required to lift those weights.

This will depend on the placement of the fulcrum. For example, if it is central, the input and output force are of equal value, but as the fulcrum moves this relationship alters.

There’s a key formula you need to remember here: weight (w) x distance from fulcrum to weight (d1) = force needed (f) x distance from fulcrum to where force is applied (d2).

Example levers question

What force needs to be applied to the lever to lift the weight?

mechanical levers question

A) 34.3kg

B) 35.3kg

C) 36.3kg

D) 37.3kg

Answer: A

The formula to calculate the force required to lift a weight using a lever is:

w x d1 = f x d2

w = weight

d1 = distance from fulcrum to weight

f = force needed to lift weight

d2 = distance from fulcrum to point where force is applied

If we plug what we can see from the diagram into the formula we are left with the following equation:

16 x 30 = ? x 14

480 = ? x 14

480 / 14 = 34.3

Springs

Springs come in various types for different applications. Common forms include coil, leaf and torsion springs, with common uses inclusive of vehicle suspension, clock mechanics and electrical appliances. Whatever their use, their basic purpose remains the same: to release stored energy.

This occurs when force is used to compress or elongate a spring. When that force is removed, the spring returns to its original state.

In a mechanical reasoning test, always assume the spring in question works in a linear fashion, that is to say that in doubling the force applied, it will stretch or compress by twice as much.

As well as single springs you may also come across multiple springs, either in series or parallel to one another. The key thing to remember here is that springs in series will receive the same level of force, whereas with parallel springs, each is subject to half the force applied.

Example springs question

If a force applied to Spring A causes it to compress by 24cm, how far would the same force cause Spring B to be compressed?

mechanical springss question

A) 12cm

B) 24cm

C) 36cm

D) 48cm

Answer: A

Springs in parallel divide the force between them. If the same force is applied to Spring B, the force would be halved as there are 2 springs, so the amount of compression would be halved.

24cm / 2 springs = 12cm.

Pulleys

Much like levers, questions relating to pulleys test your understanding of how much force is required to move a specified weight, but by applying a different concept.

Pulley questions range in complexity. At the most basic level you’ll deal with single pulleys, in which the principles are straightforward. A fixed pulley will require equal force to the weight which is to be moved, whereas a moving pulley will require force equal to half of the weight.

For double and multiple pulleys, you’ll need to look at the number of ropes supporting the system. You’ll then need to divide the given weight by this number to determine the amount of force required.

Example pulleys question

What force is required to lift the weight using the pulley?

mechanical pulley question

A) 9kg

B) 18kg

C) 27kg

D) 36kg

Answer: B

To calculate the force needed to lift the weight, we need to identify how many of the sections of rope are load-bearing. Here there are 2 sections that are supporting the weight, meaning we divide the total weight by 2.

36/2 = 18kg.

Gears

A gear system has multiple uses. It can force motion, cause a directional shift, or alter speed. In a mechanical reasoning test, you may come across two types of gear systems: cylindrical wheels attached by way of a belt or chain, and toothed wheels that mesh together.

Questions may ask you to determine the direction, speed, or both of a given gear in relation to another.

Gears attached via belt or chain move in the same direction as each other, though the speed at which they do so will be dependent on their size: the larger the wheel, the slower the movement. Gears meshed together move in alternate directions and their speed is determined by the number of teeth they have. Those with fewer teeth will turn at a quicker pace.

Example gears question

If gear A has 22 teeth and gear B has 12 teeth. How many revolutions will gear B have done if gear A has done 1 full revolution?

mechanical gears question

A) 1.53

B) 1.63

C) 1.73

D) 1.83

Answer: D

Gear A has 1.83 times as many teeth as gear B. This means that when A completes 1 full rotation, B will have rotated 1.83 times more. 22/12 = 1.83.

Fault diagnosis

Whilst the questions described so far appear in almost all mechanical reasoning tests, fault diagnosis questions are more commonly used for technical roles, where mechanical fault-finding and repair are key responsibilities.

You’ll be given two sources of information. The first will be a grid containing symbols relating to specific switches, details of their function, and a code to indicate which switch you believe to be at fault.

You’ll then see a flow chart showing these switches in action. There will be an initial input that passes through a series of switches, ending in an unexpected output. Your job is to identify which switch has failed to produce this outcome.

These questions require a logical and systematic approach. You’ll need to work through a process of elimination to detect where the internal fault has occurred.

Force and motion

These questions test your knowledge of things like acceleration, pressure and the principles of gravity. Problems are not presented in a way you’d encounter them in a physics exam, but instead ask you to apply these concepts to a range of scenarios.

For example, with reference to gravity, you would not be asked to calculate the rate of descent of a given object, but you’ll likely come across questions asking which of two objects would hit the ground first.

Questions on force and motion can be very broad. Some topics you might want to brush up on include velocity, momentum, centre of gravity, inertia and centrifugal force.

Example force and motion question

Momentum is the product of which two properties?

A) Acceleration and mass

B) Velocity and mass

C) Force and mass

D) Acceleration and force

Answer: B (Velocity and mass)

Momentum is the same thing as the force an object could have on other objects. For example, a cricket ball thrown quickly has a low mass with a high velocity and a rolling bowling ball has a high mass and low velocity.

Energy

As with force and motion, the questions that fall under this category can be very broad in subject matter and may relate to magnetic, potential, thermal or kinetic energy.

Concepts to have a sound understanding of include those relating to acoustics (such as sound waves and the Doppler effect), thermodynamics, and optical concepts like refraction and reflection.

You’ll also need a good grasp of magnetic force, and how potential energy converts into kinetic energy.

Example energy question

Which energy process best describes the sun?

A) Nuclear fusion

B) Nuclear fission

C) Nuclear electromagnetic spectrum

D) Nuclear radioactive decay

Answer: A (Nuclear fusion)

Simple electrical circuits

Here you’ll need to demonstrate knowledge of how electricity flows through a circuit. Questions are presented as circuit diagrams, using standard symbols to illustrate a power source, loads, switches and wiring paths.

You may deal with series circuits with a single current flow, or parallel circuits with multiple branches.

For each diagram you’ll be given a word problem relating to the circuit, such as what would happen if one of the loads was removed. As with all questions on a mechanical reasoning test, you’ll have multiple response options to choose from.

Example electrical circuits question

If the current in a wire is 14 amperes, how much charge flows through it in 3 seconds?

A) 21

B) 30

C) 36

D) 42

Answer: D

A coloumb is the basic unit of electric charge, equal to the amount of charge transferred in one second by a steady current. As we are measuring electric charge from 3 seconds we must multiply the amperes by 3, so 14 x 3 = 42.

Tools and terminology

Questions around tools and terminology typically crop up in mechanical reasoning tests for craft and trade-related roles. They are fairly straightforward and test your knowledge of equipment and appropriate use.

For example, you may be shown an image of a tool and asked to pick out its correct name from a series of multiple-choice options. Alternatively, you may be shown several types of similar tools, like hammers for instance, and asked which of those present is most suitable for a certain task.

This is perhaps the easiest section on a mechanical reasoning test, but it’s always worth a bit of revision if you believe these questions will form part of your assessment.